Composite Manufacturing for Automotive and Ground Systems Platforms
Engineering Composite Solutions for On-Road Performance
Ground systems and automotive platforms require lightweight, durable structures that integrate seamlessly with sensors, electronics, and cosmetic surfaces, while performing reliably under real-world loads and environments.
The Fibreworks Group delivers engineered composite solutions for military and civilian ground platforms, supporting programs from early concept through full fleet production.
Composite Roof Modules
We develop and manufacture structural composite roof systems for next-generation ground vehicles, from concept through full fleet production.
Capabilities include:
- Concept-to-production engineering support
- Weight-optimized composite structures
- Maintained sensor positioning and alignment
- Structural performance under real-world on-road load cases
- Fully enclosed protection for critical components
- Cosmetic-quality exterior finishes
Fibreworks developed a composite roof module for a next-generation commercial automotive application, taking the design from a rough concept through a 12-month collaborative engineering process to a production-ready solution.
Fibreworks Group went on to manufacture the entire fleet, demonstrating the ability to transition complex composite designs into repeatable, production-ready systems at scale.
Exterior Body Panels & Fairings
Composite exterior components engineered for durability, weight reduction, and repeatable quality.
Applications include:
- Military-grade vehicle panels
- Civilian and military vehicle modification programs
- Next-generation civilian freight platforms
- Urban mobility vehicle systems
Manufacturing options:
- Build-to-print or build-to-spec from A-surface data
- Lightweight cored or monolithic prepreg solutions
- Sheet molded composite (SMC) parts
- Fully painted and finished components
Sensor Pods, Roof Racks & Vehicle Housings
Composite enclosures designed to integrate sensors, electronics, and structural interfaces.
Support includes:
- Manufacturing from early-stage concepts or finished designs
- Full design-for-manufacture (DFM) collaboration
- Structural analysis using load inputs and FEA
- Weight-optimized solutions from prototype through full production
From Prototype to Fleet Manufacturing
Our vertically integrated approach supports scalable production without sacrificing performance or finish quality.
Production capabilities:
- Prototype and validation builds
- Low-rate and fleet-level manufacturing
- Consistent quality across large vehicle populations
Why Fibreworks for
Automotive & Ground Systems
Engineering-led composite development
Proven fleet-scale manufacturing capability
Experience across military and civilian platforms
Lightweight, structurally optimized solutions
Seamless transition from concept to production
WHAT WE OFFER
We specialize in custom design, engineering, and manufacturing solutions for various industries including Motorsport, OEMs, Advanced Modern Transport, Aerospace, ITAR, Defense, and Medical Equipment.
Partner with us to unlock the full potential of your projects and rely on our expertise as your trusted composite solution provider.
