Fully Vertically Integrated East Coast Composite Powerhouse
Check Out Our New Facility
Operational June 2024
- 26 acre lot
- 115,000 ft2 manufacturing space
- 80,000 ft2 optional expansion
- 4 new CNC mills, 1 new large autoclave
- New painting & finishing facilities
- Overhead laser ply placement
- Support staff of over 200
Legacy Fibreworks Facility
- Legacy Fibreworks Facility being held as a stand alone controlled-unclassified facility for Defense applications
- 30,000 ft2 fully vertical integrated
- Staged move-in will minimize production disruption
Vertical Integration - Minimized Outsourcing Leads to:
- Competitive cost structure
- Reduced supplier risk
- Reduced technical risk by ensuring inputs/outputs are aligned throughout the value chain
MACHINING
MACHINING
Composite / "Metallic"; large work envelopes
Metal Insert Surface Prep. Equipment
- D321 5-Axis Mill 118”x 87”x 43” (Z)
- Enclosed 5 Axis 156”x 84”x 60” (Z)
- 5-Axis Router 120”x 60”x 48” (Z)
- 5-Axis Router 48”x 36”x 30” (Z)
- 5-Axis Router 120”x 60”x 36” (Z)
- VF-2YT 5-Axis
- UMC-1000 5-Axis Mill
- Ur5e Robotic Trim Cell
Metal Insert Surface Prep. Equipment
- Vapor Hone Chamber
- Sand Blasting Chamber
- FG5002 Plasmatreat System
AUTOCLAVES & OVENS
AUTOCLAVES & OVENS
$1M+ of prepreg in stock
- (2) Italmatic Autoclave 102” Dia x 275”
- Bondtech Autoclave 102” Dia x 156”
- Melco Autoclave 96” Dia x 132” L
- Italmatic Autoclave 90” Dia x 180” L
- Ceramic Matrix Composite Kiln 2350 F 24”X24”x24”
SPECIAL PROCESSES
SPECIAL PROCESSES
Press Molding:
3D Printing:
MSLA - Phrozen Sonic Mega 8K Large High Resolution Resin 3D Printer
FDM – Prusa i3 MK3S+
- Wabash Vantage 400 Ton 42” x 42” Composite Compression Molding Press
- Wabash Genesis 100 Ton 18” x 18” Compression Molding Press
3D Printing:
FINISHING
FINISHING
- AFI paint booth
- Americure 3000 Hi professional paint booth (operation 2024)
- Dedicated Bonded Assembly rooms
QUALITY CONTROL - METROLOGY / SCANNING
QUALITY CONTROL - METROLOGY / SCANNING
3 full Creaform metroscan systems with backup romer arm
Equipment Includes:
Equipment Includes:
- Creaform Metrascan 3D Black Accuracy 0.0014” Resolution 0.00098”
- Creaform Metrascan Black Elite (2x scanning speed) Accuracy 0.00098” Resolution 0.00098”
NON-DESTRUCTIVE TESTING
NON-DESTRUCTIVE TESTING
Non-destructive testing (Coming 2024)/ Mechanical testing/ 3rd party test project management
WHAT WE OFFER
We specialize in custom design, engineering, and manufacturing solutions for various industries including Motorsport, OEMs, Advanced Modern Transport, Aerospace, ITAR, Defense, and Medical Equipment.
Partner with us to unlock the full potential of your projects and rely on our expertise as your trusted composite solution provider.